Hardware founder · Shenzhen

Aaron Rau

I build hardware. Co-founded Lockcard, built its own factory in Ulm and sold 300,000 products. Sold the company in 2024. Now building Operator, a voice-controlled handheld device, in Shenzhen.

Aaron Rau

Work.

€0Mrevenue in Lockcard's last full year
0customers served
0offers on Die Höhle der Löwen
0people on the team at peak
0own factory & office in Ulm
0patent filings as named inventor

Patents & IP.

Named inventor on four filings with the German Patent Office (DPMA) and the EUIPO, 2022–2024. All of them came out of production problems at Lockcard.

DE 10 2022 125 333Granted 2024

Ultrasonic-welded elastic band

The Lockcard closure: an endless elastic band whose fibres are fused to a connector by ultrasonic welding. Stronger and cheaper to produce than sewn or glued connections.

DPMA patent certificate — elastic band connection
DE 10 2022 123 065Granted 2023

Tool-free folding packaging

A die-cut blank from a single flat sheet that folds into a closed package with interlocking wings. Tamper-evident, mono-material, no plastic.

DPMA patent certificate — folding packaging
DE 10 2023 130 488.7Filed 2023

Tear-strip perforation

A tear-open strip formed from the packaging material itself: alternating slanted cut-outs steer a wandering tear back onto the line. Covers packaging, method and die tool.

DPMA patent application — tear-strip perforation
EUIPO RCD 015051647Registered 2024

Minimal phone protection

Two registered EU designs for a reduced phone protection concept — a split bumper and a one-piece perimeter frame.

EUIPO registered design certificate — phone protection

Filings 2022–2024, Aaron Rau named as inventor/designer.

About.

At Lockcard I ran our CNC mills, SLS printers and the FDM farm myself. Today I live in Shenzhen — learning Chinese and working directly with the local supply chain, so a design can become a manufactured part in days.

The machine room in Ulm
Machine room, Ulm
At the CNC mill
CNC mill
The team in the production hall
Production hall, Ulm
Aaron Rau next to a production machine
Series production in-house
Milled parts on the CNC bed
Milled parts, CNC bed
The 3D printer corner
Printer farm
CNC bed detail
CNC bed
Working at a machine
At the machines
Team at the machines
Production
Production and shipping floor
Shipping floor
Packing orders
Order packing
Gallery
2019

Co-founded Lockcard straight out of high school — first product built on a single 3D printer.

2022

Die Höhle der Löwen: pitched Lockcard on VOX and closed a cooperation with Ralf Dümmel and Carsten Maschmeyer.

2024

Sold the company. A private investor bought it and runs it; the team stayed on board.

2025

Traveled the world, then chose the most useful place a hardware founder can live.

2026

Shenzhen. Learning Chinese, building Operator — and manufacturing Coinbook down the road from my apartment.

Contact.

deraaronrau@gmail.com
Instagram — @aaro_rau Shenzhen · Ulm